MS3123 Reflective Learning Blog of Fong Wai Lam Libby (55689489)

Welcome to the Reflective Learning Blog of Fong Wai Lam Libby (55689489). In this blog, I have recorded my learning journey throughout this semester.


 Lecture 2 - Service design



In this lecture, we learnt ways to improve customer flow by studying the case of Saladstop!. Saladstop! is a fast-food restaurant selling healthy food. The restaurant has faced several quality issues which hinder customer satisfaction, for example, there is confusing and disorderly customer flow, long waiting time during the lunch period etc. To tackle these problems, we have learnt 5 steps methods to solve the problems. The first step is to define customer persona to identify expectations of different customers. The second step is to create a customer journey map for each persona, followed by the third & fourth steps to identify key similarities, differences, and pain points faced by customers. Lastly, we can develop HMW questions for each pain point and make recommendations to solve the problems.


Lecture 3- Production planning & control



The case we studied in this lecture is GSH Conserves, a company selling jam and bottled fruit. I have learnt ways to optimize the process flow by developing process flow, and capacity analysis with the help of Excel. After that, we can identify the bottleneck in the production where over-utilization occurs and develop recommendations to solve the problems. Throughout the class exercises, we have explored different possibilities to solve the bottlenecks, such as by increasing the batch size and the number of workers can help to improve the utilization rate and better balance the uneven workload problem.


Lecture 4- Guest lecture on Moodie A.I.



In this lecture, we have learnt more about the Moodie A.I. platform, which is an Artificial Intelligence communication & presentation platform that allows us to practice on presentations online. This platform is very useful to me as it provides multiple scenarios for me to practice such as arranging audiences from different backgrounds, it also provides instant feedback to me after each practice, including scores on different aspects like confidence level and eye contact. By such means, I can know more about my strength and weaknesses in presentation. This provides a great platform for me to better prepare for future interviews, presentations, or even public speaking.


Lecture 5-Inventory management



In this lecture, we have studied a case about Caterpillar, a company that specializes in producing earth-moving equipment and loaders. We have learnt ways to help the company to determine the optimal value for when to place an order for restocking as and the order level when placing order. We calculated the Economic Order Quantity and reorder level to find out the total inventory costs for 3 types of products 1-litre cans, 5-litre drums and 5-litre cans CH-4 engine oil under the scenario of demand uncertainty. Throughout this lecture, we learnt about the importance of inventory management in a business as to create value.


Lecture 6-Warehouse management



In this lecture, we have discussed the case of Volkswagen Group Canada INC., a company that specializes in selling and distributing vehicles in different countries. The case background is the company planning to launch a new vehicle model and new facelifts in the next 3 years. We have learnt ways to conduct capacity analysis to estimate the number of bins currently used and predict bins required for new SKUs. In addition, we also learnt how to conduct analysis on the warehouse to determine how many spaces we need in the warehouse. In the class exercise, we analyze different expansion options and develop contingency plans when actual sales fall short of forecast.


Lecture 7- Post-visit report (Video report)



In this Post-visit activity, we watched a video about the UPS world port at Louisville. This video is an interesting video to me as I have learned more about the operations of a world-class logistic hub. The video shows all the processes of how a parcel delivered to its destinations as well as the roles and responsibilities of different departments in UPS. The part that impressed me the most is the advanced technologies used in the world port, such as the ball mats placed on the floor of the aircraft which allows easy movement of heavy goods as well as the massive conveyor belts transporting lots of goods at one time. In addition, I also appreciate the professionalism of the staff working at UPS, they are calm when handling special incidents and they tried their best they can to make customers’ goods delivered on time.


Lecture 8-Forecasting



In this lecture, we have studied the case of Chinese Pharmaceuticals (HK) Limited which is a company dealing primarily in Chinese herbs. In this case, the problems faced by the company include the long lead time from raw materials to the manufacturer, seasonal demand and limited warehouse space and etc. We have learnt different methods to predict future sales, like the simple exponential smoothing, adaptive smoothing, exponential smoothing with the trend and seasonal adjustments and full exponential smoothing methods with each has its own advantages, like adapting smoothing can better predict sales with trend and seasonality adjustment.


Lecture 9 – Quality management



The case we discussed in this lecture is Samsung Electronics, the company was dealing with customers' complaints about their LCD TV. We have learnt better ways to maintain the quality of Samsung, such as organizing the complaints in affinity diagrams, finding the root cause by applying the 80/20 rule in the Pareto Chart, formulating 5 WHY questions, and developing fishbone diagrams to figure out the cause and effects of problems. Others include the control chart to find out the frequency of abnormalities appearing.


Lecture 10- Linear Programming



In this lecture, we used the case of course scheduling in CityU to illustrate the importance of linear programming. The case background is about the MS department having to formulate an optimized course schedule complying with all the different requirements and constraints of different instructors and class periods. After setting up the decision variables, objective function, constraints and etc. we can construct an optimized course schedule according to the requirements. In the class exercise, we find out that by adding additional constraint can help to solve the course overlap issue.


Lecture 11- Sustainability



The case we have discussed in this lecture is the sustainability of the IKEA group. The company wanted to better address to the sustainability issues, the effort that they did include developing wood sourcing standards, and implementing the people & planet positive strategy in order to achieve a sustainable wood supply chain. In the class exercise, we have explored the advantages and trade-off of 4 different sustainable options and selected the best option among the 4. We have also learnt to consider about the leverage level when choosing the optimal option, like although option 1 requires higher costs, it can improve the reputation of IKEA.


Group project



The group project of the course is about the facemask business of WOOMP. Our group has chosen the topics of the manufacturing department and the procurement department. In the manufacturing department, we found out the underutilization problem in the production by conducting a capacity analysis in Excel, and we found out ways to improve the production rate by reducing the number of workers to achieve production efficiency. For the procurement department, we have used different smoothing methods to find the demand forecast for next year as well as the material costs and find out the most suitable method is the exponential regression model. We also learnt that additional information like the forecast bias and MAPE can be included for more accurate forecasting.


References:

https://cargocollective.com/czcy/filter/Branding/GSH-Conserves

https://www.reuters.com/news/picture/judge-finds-ups-liable-to-new-york-over-idUSKBN16V2QR

 

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